Project Background
A Russian industrial waste oil recycling plant processes a large amount of heavily polluted waste oil with high solid sludge content every day. Traditional filter equipment is easy to block frequently, resulting in low processing efficiency and high consumable cost. The client needed non-consumable centrifugal separation equipment for pre-treatment.
Client Challenges
- Waste oil contains a lot of sediment and sludge, blocking filter elements quickly
- Frequent replacement of filter consumables leads to high operating costs
- Traditional filtration cannot handle high-solid-content oil efficiently
- Sludge accumulation affects subsequent oil purification process
Custom Solution
We recommended GF Three-phase Centrifuge Separator. Relying on high-speed centrifugal force, it realizes continuous oil-water-solid three-phase separation without filter consumables. It is used for front-end pre-treatment of high-sludge waste oil, solving filter blockage problems fundamentally.
Project Implementation
The equipment was customized with anti-vibration and low-temperature resistant structure suitable for Russian climate. After factory dynamic balance test and separation efficiency test, it was packed in reinforced wooden case and delivered. We provided on-site installation debugging and production operation training for the customer's team.
Project Results (Quantified)
- 99% of solid sludge and free water in waste oil is continuously separated
- Subsequent filter element replacement frequency reduced by 90%, saving massive consumable costs
- Overall waste oil processing efficiency increased by 35%
- Stable pre-treatment ensures long-term stable operation of the production line
Technical Parameter
|
Item |
Parameter |
|
Separation Type |
Oil-Water-Solid Three-phase Separation |
|
Consumable |
No filter consumables |
|
Feature |
Continuous automatic operation, anti-blocking |
Project FAQ
Q1: What is the advantage of centrifuge over traditional filter equipment?
A: No filter consumables, no blockage risk, suitable for high-sludge waste oil pre-treatment, low long-term operating cost.
Q2: Can centrifuge remove dissolved water in oil?
A: It removes free water and solid sludge. Dissolved water needs vacuum purifier for deep removal.
Q3: Is the equipment suitable for low-temperature environment?
A: We can customize low-temperature resistant structure for cold climate areas.
Q4: Can it run continuously for 24 hours?
A: Yes, industrial heavy-duty design supports long-term continuous production.
Q5: How to match with subsequent vacuum purification process?
A: Centrifuge is used for front-end sludge removal, and vacuum purifier for deep dehydration and purification, forming a complete processing line.
Related Products & CTA
- Recommended Products: Two-phase Centrifuge Separator, Waste Oil Pre-treatment Equipment Contact us to get high-efficiency waste oil regeneration production line solution.