Chongqing TOP Oil Purifier Co., Ltd. is one of the most reliable manufacturers and suppliers of hydraulic oil filtration unit in China, also supports customized service. Please feel free to buy advanced hydraulic oil filtration unit made in China here from our factory.
Application
TYA Series Hydraulic Oil Filtration Unit
For procurement managers and maintenance engineers in heavy industry, hydraulic and lubrication oil contamination is a persistent and costly challenge. Water ingress, particulate buildup, and entrained gases accelerate component wear, reduce system efficiency, and lead to unplanned downtime that can cost thousands of dollars per hour. TheTYA Series Hydraulic Oil Filtration Unit addresses these issues with an integrated purification system that removes free and dissolved water, particulate contaminants, air, and entrained gases from a wide range of industrial oils, including lubricating oil, gear oil, and engine oil. The TYA Series Hydraulic Oil Filtration Unit is built specifically for demanding industrial environments – metallurgy plants, heavy machinery workshops, power generation facilities, and manufacturing lines where clean lubrication is non-negotiable. Each unit ships fully assembled and ready for operation, backed by advanced vacuum dehydration technology, multistage filtration, and comprehensive safety features. Optional upgrades allow procurement teams to tailor the system to specific operational requirements without over investing in unnecessary features.
Core Technical Principles
The TYA Series Hydraulic Oil Filtration Unit combines multiple purification technologies to deliver consistent oil quality across diverse applications. Three core systems define its performance:
1. High-Efficiency Dehydration and Degassing System
The unit employs a large-capacity flash distillation column combined with thin-film evaporation and multistage separation technology. This configuration rapidly removes free water, emulsified moisture, dissolved air, and entrained gases from the oil. Under standard operating conditions (inlet moisture ≤50 ppm), the system consistently reduces residual moisture to ≤50 ppm and gas content to ≤0.1%. The vacuum degree range of -0.06 to -0.096 MPa ensures efficient water vapor extraction even at moderate oil temperatures.
2. Multistage Precision Filtration System
Progressive filter stages – from coarse pre-filtration to final absolute filtration – ensure thorough particle removal across the entire flow path. The filtration train achieves a final precision of 5µm absolute, with optional finer grades available upon request. Standardised filter housings accommodate 5µm, 20µm, and 80µm cartridges, allowing procurement teams to select the appropriate grade for their specific oil type and contamination profile.
3. Air Cooling System and Demulsification Capability
Unlike water-cooled units that require external cooling water connections, the TYA Series incorporates an air cooling system, eliminating the need for additional utilities and simplifying on-site installation. The system achieves demulsification values of ≤15 minutes for fresh oil and ≤30 minutes for oil in operation, ensuring rapid separation of water-in-oil emulsions. This is particularly valuable for hydraulic systems prone to water ingress from seal leaks or condensation.
Target Service Fields for TYA Series
The TYA Series Hydraulic Oil Filtration Unit has been deployed across a wide range of heavy industrial sectors, each with distinct oil cleanliness requirements:
- Metallurgy and Steel Mills: Hydraulic systems in rolling mills, continuous casting lines, and furnace handling equipment operate under extreme conditions. The TYA Series removes water and particulates that would otherwise accelerate valve wear and servo-valve stiction, reducing unplanned downtime.
- Heavy Machinery and Manufacturing: Machine tool hydraulic systems, injection moulding machines, and press lines benefit from the unit's ability to maintain oil cleanliness to NAS 1638 Class 6, extending component life and maintaining production precision.
- Power Generation: Turbine lubrication systems, governor hydraulic controls, and EHC systems require oil of exceptional cleanliness. The TYA Series delivers the moisture and particle removal necessary to protect sensitive servo-valves and bearings.
- Mining and Construction: Mobile and stationary hydraulic equipment operating in dusty, wet environments benefit from the unit's robust construction and ability to process high-viscosity oils at elevated temperatures.
- Marine and Offshore: Shipboard hydraulic systems and winch lubrication systems use the TYA Series to remove water ingress from deck washing and condensation.
Technical Parameters
|
Item |
Unit |
TYA-10 |
TYA -20 |
TYA -30 |
TYA -50 |
TYA -100 |
TYA -150 |
TYA -200 |
TYA -300 |
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|
Flow Rate |
L/min |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
300 |
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|
Vacuum Degree |
Mpa |
-0.06 ~ - 0.096 |
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|
Working Pressure |
Mpa |
≤ 0.5 |
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|
Temperature Range |
℃ |
0~100 |
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|
Power Supply |
380V/50HZ/3P 5 Wires (Can be customized) |
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|
Working Noise |
dB(A) |
≤ 65~80 |
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|
MTBF |
H |
≥ 4000 |
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|
Continuous Working |
H |
≥150 |
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|
Heating Power |
KW |
15 |
18 |
24 |
36 |
60 |
90 |
120 |
180 |
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|
Total Power |
KW |
17 |
20 |
26 |
39 |
64 |
96 |
128 |
195 |
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|
Oil Outlet/Inlet Caliber |
mm |
Φ25 |
Φ25 |
Φ32 |
Φ32 |
Φ38 |
Φ50 |
φ60 |
φ76 |
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|
Weight |
KG |
350 |
380 |
400 |
450 |
600 |
900 |
1000 |
1600 |
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|
Size |
L |
mm |
1300 |
1300 |
1350 |
1450 |
1650 |
1900 |
2100 |
2400 |
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|
W |
mm |
900 |
900 |
1000 |
1050 |
1100 |
1300 |
1400 |
1600 |
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|
H |
mm |
1650 |
1650 |
1700 |
1750 |
1800 |
1900 |
2000 |
2100 |
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Index After Filtering |
Moisture Content |
PPM |
≤ 50 |
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Gas Content |
% |
0.1 |
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|
Impurity Size |
μm |
≤5 (Can be customized) |
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|
Demulsification Value |
(Fresh oil)≤15min, (Oil in operation)≤30min |
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Cleanliness |
Degree |
≤ 6(NAS 1638) |
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