Chongqing TOP Oil Purifier Co., Ltd. is one of the most reliable manufacturers and suppliers of oil and water separator in China, also supports customized service. Please feel free to buy advanced oil and water separator made in China here from our factory.
Products Description
The TYD oil and water separator uses thin-film evaporation and molecular evaporation under deep vacuum to pull free, emulsified and dissolved water out of hydraulic oil, turbine oil, lubricants and fuel in a single pass. This oil and water separetor handles feedstock with up to 50% water content without any consumable demulsifier cartridges.
Technical Specifications
|
Item |
Unit |
TYD-10 |
TYD -20 |
TYD -30 |
TYD -50 |
TYD -100 |
TYD -150 |
TYD -200 |
TYD -300 |
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Flow Rate |
L/min |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
300 |
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Vacuum Degree |
Mpa |
-0.06 ~ - 0.096 |
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Working Pressure |
Mpa |
≤ 04 |
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Temperature Range |
℃ |
0~100 |
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Power Supply |
380V/50HZ/3P 5 Wires (Can be customized) |
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Working Noise |
dB(A) |
≤ 65~80 |
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MTBF |
H |
≥ 4000 |
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Continuous Working |
H |
≥150 |
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Heating Power |
KW |
15 |
18 |
24 |
36 |
60 |
72 |
120 |
150 |
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Total Power |
KW |
17 |
20 |
26 |
39 |
65 |
79 |
128 |
180 |
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Oil Outlet/Inlet Caliber |
mm |
Φ25 |
Φ25 |
Φ25 |
Φ32 |
Φ42 |
Φ50 |
Φ50 |
Φ60 |
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Weight |
KG |
350 |
380 |
400 |
450 |
550 |
650 |
700 |
750 |
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Size |
L |
mm |
1500 |
1500 |
1500 |
1600 |
1750 |
1900 |
1950 |
2100 |
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|
W |
mm |
1000 |
1050 |
1050 |
1150 |
1150 |
1600 |
1600 |
1600 |
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H |
mm |
1600 |
1600 |
1650 |
1700 |
1750 |
1950 |
1950 |
2000 |
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Index After Filtering |
Moisture Content |
PPM |
≤ 50 |
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Gas Content |
% |
0.1 |
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Impurity Size |
μm |
≤1 (Can be customized) |
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Demulsification Value |
(Fresh oil)≤15min, (Oil in operation)≤30min |
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Cleanliness |
Degree |
≤ 6(NAS 1638) |
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Features
- Oil is preheated to 55–65°C and fed into a vacuum chamber held at ≤ –0.095 MPa, where the boiling point of water falls to roughly 40°C. Thin-film evaporation spreads the oil into a micro-thin layer over a heated conical surface, exposing a large contact area to the vacuum. Molecular evaporation then drives tightly bound moisture out of the oil phase. The evaporation surfaces have no consumable media and have remained effective for over 20 years in field installations.
- Dehydration rates run from 0.5 to 2.5 kg of water per minute , so even a flooded reservoir can be dried and returned to service within a single shift.
- An automatic backwash filter and depth-media cartridge trap metal fines and sludge. An infrared level controller allows unattended running and triggers a shutdown if the oil level moves outside the safe range.
- Optional add-ons include a Siemens PLC for fully automatic sequencing, in-line moisture and particle monitors for real-time fluid trending, a weatherproof enclosure for outdoor yards, a road-worthy trailer for multi-site fleets, and a TPBZ regeneration module that strips acidity, sludge and colour bodies from aged oil.
Application Scenarios
- Steel mills and paper plants where cooling-water leaks flood hydraulic and circulating-oil reservoirs, creating emulsions that settle tanks cannot break. Removing water quickly prevents rust on valve spools and scoring of pump internals.
- Power stations and hydroelectric plants treating turbine oil contaminated by gland-seal leaks and condensation. Keeping moisture low avoids bearing corrosion and the unscheduled outages that follow.
- Fuel storage terminals and marine operations dewatering diesel and light fuels before transfer, protecting injectors and fuel pumps from water-induced wear and bacterial growth.
FAQ
Q: Does this oil and water separator require demulsifier cartridges?
A: No. The TYD relies entirely on vacuum evaporation and thin-film technology to separate water from oil. There are no demulsifier elements to replace, and installations have run for over two decades with the original evaporation surfaces.
Q: How do the optional monitoring modules help day-to-day operation?
A: An in-line moisture meter shows real-time water content during processing, so operators can stop the batch when the target is reached instead of running on a fixed timer. A particle monitor provides a similar readout for solid contamination, and the data can be logged for maintenance records or compliance reporting.
Q: Can the unit be moved between different sites?
A: Yes. A road-worthy trailer package is available, allowing one machine to serve multiple plants or storage depots. Setup at each location requires only a power connection and hose hook-up to the oil tank.