Lube Oil Purification

Lube Oil Purification

When hydraulic and lubricating oils collect moisture, solid particles and entrained gas, the result is oil emulsification, pump cavitation and accelerated component wear – often leading to unplanned production downtime. The TYA lube oil purification system removes free and dissolved water, particulate and gas from hydraulic oil, gear oil, compressor oil, heat treatment oil and other industrial oils by combining vacuum dehydration with multi-stage filtration. Flow rate, supply voltage and filtration precision can be adjusted to match actual field conditions.
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Description
Technical Parameters

Chongqing TOP Oil Purifier Co., Ltd. is one of the most reliable manufacturers and suppliers of lube oil purification in China, also supports customized service. Please feel free to buy advanced lube oil purification made in China here from our factory.

 

Products Description

 

When hydraulic and lubricating oils collect moisture, solid particles and entrained gas, the result is oil emulsification, pump cavitation and accelerated component wear – often leading to unplanned production downtime. The TYA lube oil purification system removes free and dissolved water, particulate and gas from hydraulic oil, gear oil, compressor oil, heat treatment oil and other industrial oils by combining vacuum dehydration with multi-stage filtration. Flow rate, supply voltage and filtration precision can be adjusted to match actual field conditions.

 

Product Parameters

 

Item

Unit

TYA-10

TYA -20

TYA -30

TYA -50

TYA -100

TYA -150

TYA -200

TYA -300

Flow Rate

L/min

10

20

30

50

100

150

200

300

Vacuum Degree

Mpa

-0.06 ~ - 0.096

Working Pressure

Mpa

≤ 0.5

Temperature Range

℃

0~100

Power Supply

 

380V/50HZ/3P 5 Wires (Can be customized)

Working Noise

dB(A)

≤ 65~80

MTBF

H

≥ 4000

Continuous Working

H

≥150

Heating Power

KW

15

18

24

36

60

90

120

180

Total Power

KW

17

20

26

39

64

96

128

195

Oil Outlet/Inlet Caliber

mm

Φ25

Φ25

Φ32

Φ32

Φ38

Φ50

φ60

φ76

Weight

KG

350

380

400

450

600

900

1000

1600

Size

L

mm

1300

1300

1350

1450

1650

1900

2100

2400

W

mm

900

900

1000

1050

1100

1300

1400

1600

H

mm

1650

1650

1700

1750

1800

1900

2000

2100

Index After Filtering

Moisture Content

PPM

≤ 50

Gas Content

%

0.1

Impurity Size

μm

≤5 (Can be customized)

Demulsification Value

 

(Fresh oil)≤15min, (Oil in operation)≤30min

Cleanliness

Degree

≤ 6(NAS 1638)

 

Features

 

Deep vacuum moisture and gas removal
A flash evaporation tank operating at -0.06 to -0.096 MPa vacuum breaks stubborn water-in-oil emulsions and strips out dissolved gas. Residual moisture is held to ≤50 ppm and gas content to ≤0.1%, helping prevent pump cavitation and oil oxidation.

 

Gradated multi-stage filtration
Oil passes through staged filter cartridges that capture metal debris, sludge and fine particles down to 5 µm, with finer media available as an option. The tiered design extends filter life and brings oil cleanliness to NAS 1638 class 6 or better, reducing abrasive wear on pumps and valves.

 

Robust, compact construction
Oil-contact components use high-temperature-resistant alloys, and the integrated frame supports continuous operation in harsh plant environments. A small footprint allows installation in congested equipment rooms and simplifies daily site management.

 

Unattended running reliability
With MTBF ≥4000 hours and a continuous working capability of ≥150 hours, the unit lowers operator intervention and day-to-day maintenance workload on the production floor.

 

Application Scenarios

Steel mills and metallurgy

The system maintains hydraulic and lube oil for rolling mills and continuous casters, removing water and metal fines that cause valve sticking and system sluggishness.

Power generation

It purifies turbine lube oil and EHC fluids to avoid bearing scoring and piping cavitation, preventing unscheduled outages.

Mining and heavy manufacturing

It handles heavily contaminated oil in dusty, humid conditions, keeping excavator and haul truck hydraulic systems available.

 

Refrigeration and chemical processing

It restores compressor and heat treatment oils affected by seasonal moisture, stopping emulsification and preserving heat transfer efficiency.