Hydraulic Oil Processing

Hydraulic Oil Processing

Series TYA-Ex oil purifier machine adopts professional explosion-proof design and is engineered for high-standard hydraulic oil processing in hazardous industrial environments, with explosion proof classes of ExdBT4, ExdCT4 and ExdCT6 to meet the safety requirements of various dangerous working conditions.
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Description
Technical Parameters

Chongqing TOP Oil Purifier Co., Ltd. is one of the most reliable manufacturers and suppliers of hydraulic oil processing in China, also supports customized service. Please feel free to buy advanced hydraulic oil processing made in China here from our factory.

 

Application

TYA-Ex-20 1

Series TYA-Ex Explosion-Proof Professional Hydraulic Oil Processing

Series TYA-Ex oil purifier machine adopts professional explosion-proof design and is engineered for high-standard hydraulic oil processing in hazardous industrial environments, with explosion proof classes of ExdBT4, ExdCT4 and ExdCT6 to meet the safety requirements of various dangerous working conditions.

This equipment excels at hydraulic oil processing by removing free and dissolved water, dirt, and free and dissolved air/gases from hydraulic oil, gear oil, engine oil, compression oil, freezer oil, heat treatment oil, compressor oil, refrigeration oil and other industrial oils, and is widely applied in metallurgy, machinery, oil field, chemistry, mine, electric power generation plant, transportation and manufacturing enterprises. TYA-Ex oil purifiers can effectively reduce system wear, improve on-line and system performance, extend fluid service life and lower fluid disposal costs and environmental risks.

 

Features

 

  1. This machine arrives fully assembled and skips tedious pre-operation debugging work. Its large-volume three-dimensional flash distillation tower and thin-film evaporation technology rapidly separate free water, dissolved gas and light hydrocarbon substances, laying efficient foundations to speed up Hydraulic Oil Processing for all kinds of factory workshop maintenance tasks. All filter cartridges and sealing components adopt high-strength heat-resistant raw materials.
  2. The durable structure works well for purifying high-viscosity oil under elevated temperatures, greatly broadening the range of fluid types supported during Hydraulic Oil Processing and general industrial lubricant maintenance.
  3. Layered precision filter structures trap tiny mechanical particles suspended inside hydraulic fluid completely, cutting down pipeline blockages and component abrasion to keep hydraulic systems clean without extra auxiliary cleaning tools during daily maintenance cycles.
  4. It combines infrared liquid level monitoring, pressure protection and dual-mode heating temperature regulation. The matched explosion-proof electrical cabinet meets safety standards for chemical and mining hazardous areas, and independent air cooling replaces cumbersome water pipelines to make routine operation simpler and safer for on-site staff.
  5. Users may add digital flow meters and timing modules to record processing data automatically. The optional dual-filter setup allows staff to swap dirty filter cartridges without shutting down the whole unit, reducing downtime and raising overall productivity for round-the-clock industrial oil treatment tasks.

 

Customized Product Range

 

To meet customers' special needs, we develop a full range of oil purification equipment with diversified functional configurations:

1. TYA Hydraulic Oil Processing Machine

2. TYA-A Fully Automatic Hydraulic Oil Processing Machine

3. TYA-W Enclosed Hydraulic Oil Processing Machine

4. TYA-Ex Explosion-Proof Hydraulic Oil Processing Machine

5. TYD High Water Content Oil Water Separator

 

Optional Features

 

1. Fully Automatic Operation Controlled by Siemens Brand P.L.C (Programmable Logic Controller)

2. Flow Meter for auto calculating and recording oil volume and working time

3. Continuous Online Moisture in Oil Analyzer (Model PTT-001)

4. Continuous Online Moisture and Particles in Oil Monitor (Model PTT-M)

5. Single/Double-axles Road worthy Trailer for Outdoor Use

6. Regeneration system TYR with special brand of earth can remove acidity, sludge, other soluble oil decay products and discoloration (not suitable for car engine oil)

 

Technical Parameters

Item

Unit

TYA-Ex-10

TYA-Ex-20

TYA-Ex-30

TYA-Ex-50

TYA-Ex -100

TYA-Ex-150

TYA-Ex -200

TYA-Ex

-250

TYA-Ex-300

Flow Rate

L/min

10

20

30

50

100

150

200

250

300

Flow Rate

L/H

600

1200

1800

3000

6000

9000

12000

15000

18000

Working Vacuum

Mpa

-0.06 ~- 0.098

Working Pressure

Mpa

≤0.3

Temperature Range

0~100

Working Oil Temperature

45~65

Power Supply

 

380V/50HZ/3Ph 5 wire (Customizable)

Continuous Working Time

H

≥150

Working Noise

dB

(A)

≤65

≤68

≤68

≤70

≤70

≤75

≤75

≤78

≤80

Electric Heating Power

kW

15

18

24

36

60

72

120

150

180

Total Electric Power

kW

17

20

26

39

65

79

128

180

192

Inlet/Outlet

mm

Ф25

Ф25

Ф25

Ф32

Ф42

Ф45

Ф50

Ф60

Ф63

Weight

kg

350

400

450

500

900

1300

1500

1800

2000

Size

L

mm

1350

1400

1450

1500

1700

1800

2000

2100

2400

W

mm

950

1000

1050

1100

1150

1250

1400

1450

1550

H

mm

1650

1700

1750

1800

1800

2000

2200

2300

2400

Index After Filtration

Moisture Content

PPM

≤50

Gas Content

%

0.1

Impurity Size

μm

≤1 (Customizable)

Cleanliness

NAS 1638

≤6